高壓製磚機技術應用在烤盤產品製程之研究

Applicative Manufacturing Process on Bakeware Using the Technology of High Pressure Brick Machine

透過與大合順磚廠的合作研發，將傳統陶磚生產的用途重新定義，使原本只針對建築材料及公共景觀等用途的生產模式以及原料應用，轉為創新產品研發與新的加工技術模式。本研究執行重點有二：其一是利用原本廠內的高壓製磚機（本項設備係專門壓製磚面有紋路圖案的設備），研發創新應用在民生產品上，使產品更加多元。其二藉由本研究整合並改變高壓製磚機的技術，包含1.沖壓技術2.模具技術3.燒結技術4.陶土配方技術，使專門製磚的機器，進而能開發應用到更多生活陶的產品上。本研究透過既有高壓製磚機開發設計新的生產模式，加入具有耐熱震性質的陶瓷土原料，應用在陶用造型烤盤組產品的製造生產。目前市面上尚無透過高壓製磚機技術與陶瓷土原料所結合的烤盤研發生產，本項利基將成為產品的主要競爭優勢。本研究具有以下創新重點：1.改良材料與技術結合，創造傳統製磚機新附加價值。2.對外重視陶藝文化傳承與創意活化；對內提升在地產業的產品多樣化與市場拓展。3.產業的應用範圍多元化，建立公司獨有的品牌與產品特色。4.工藝設計的融入，使陶用烤盤有不一樣的新風貌。 By cooperating with Da He Shun Brick Works Co., Ltd., the use of traditional ceramic bricks has been redefined so that the original production mode and raw material application for building materials and public landscapes can only be transformed into innovative product development and new processing technology models. The focus of this research implementation is twofold:one is the use of the original factory high-pressure brick machine (the equipment is specialized to suppress the brick surface texture pattern of equipment), research and innovation applied in the people's livelihood products, make products more diverse. Another, by this research to change the integration of high-pressure brick machine technology, including: 1.Stamping technology, 2. Mould technology, 3.Sintering technology, 4.Clay formula technology. So that a special brick-making machines, and thus can be applied to the development and application of more products on the life of pottery, bring a different niche. In this study, the design and development of multi-functional baking pan set for pottery was completed through the development and design of new high-pressure brick making machine and the addition of ceramic soil material with heat shock resistance. At present, there are no high-pressure brick machine technology and ceramic clay raw materials for R&D and production. This niche will become the main competitive advantage of the product. This research has the following innovations: 1. Improved materials and technology combined to create new value for traditional brick machine. 2. External importance of ceramic culture heritage and creative activation; internal upgrade in the estate industry diversification and market expansion. 3. The diversification of industrial applications, the establishment of the company's unique brand and product characteristics. 4. The integration of process design, so that the use of ceramic baking pan is not the same as the new style.