特定行業設備安全檢核資訊平台實用化研究

Design a Cloud-based Self-inspection System of Equipment Safety in Specific Industry

我國製造業為職業傷害發生比率最高行業，由於廠區機械設備眾多，人機互動頻繁，如何落實自主安全檢查，防止機具故障與人為疏失，為工廠常須面對的問題。目前製造廠多以人工及紙本查對、檢核、登錄方式，對機械設備進行自主安全檢查，不但耗時、耗力，且效果有限。為了整合製造業廠區巡檢、安全管理及資訊技術，及加強安全巡檢及危害預知之效率，本研究針對現有自主檢查制度進行符合法令與工程實務經驗之修訂，進行妥適性評估及分析。特定行業以印刷電路板業與金屬表面處理業為選定行業，建置設備安全檢核資訊平台，經由實際展示與試用進行比較研判。研究結果顯示本研究之實施基本達成協助廠商能有完整法規符合性以外，透過風險管理系統，就協助產業降低風險，鑑認機械設備潛在風險，避免突發事件衝擊公司。可強化結合公司既有自主檢查表，避免公司因人員異動，造成設備安全檢核經驗無法承接，建立公司系統化安全檢核系統，除建置安全檢核資訊平台完善管理系統，並可藉由手機或平板電腦硬體的融入結合系統，異常事件之發掘與防範措施的平行展開，可獲致管理系統的落實。

Manufacturing industry has the highest occupational hazard rate in our country. Due to employees’ interaction with excessive machinery equipment in factories, there is a question of how to implement self-safety examinations and prevent machines from breaking down or artificial errors. Actually, most factories nowadays run the self-safety examinations artificially by using check verifying, inspection, and logging in. This approach consumes time and inefficiency. The objectives of this study are to guide PCB and metal finishing industry that establish inspection database system of the production equipment and health of the operation environment. The system can reach the goal of reducing occupational disaster through propagandize efforts of related associations of such industry. The inspection item in the checklist for each equipment include laws and regulation, relevant information from occupational hazard, literatures, and engineering experience etc. In addition, this work uses modern information techniques such as handheld intelligent devices to develop information system assisting district safety inspection. Furthermore, there are already 5 factories on trial to this system. The result show that this approach can improve the difficulties of the automatic inspection in industry and elevate managing efficiency.